Vw 09k transmission pdf

This comprehensive automatic transmission kit includes everything to service your 09g 6speed automatic transmission. Be sure to change the drop down show box to 200 for all common items we offer. This is the firs part of this video where we do a diagnostic on this transmission to find out where the problem is coming from. Converter lockup clutch, atf supplylubrication, section. Sonnax adjusting clutch control valves on aisin fwd 6speeds. The tf80sc shift valve location is retained with a bolton plate rather than an end plug. Allows opening of aisin warner linear solenoids for 5 and 6 speed models see more info. That was before most shops were likely to run into this unit, but at. Transmission type supplier nametype manufacturer nametype torque 01j continuously variable transmission cvtvl300f. Securely clamp the valve body to a bench or vise, making sure not to clamp directly over the bore to be reamed.

Mar 09, 2015 this is the firs part of this video where we do a diagnostic on this transmission to find out where the problem is coming from. This comprehensive automatic transmission kit includes everything to service your 09m 6speed automatic transmission. Transaxle, which is a 6 speed, fully automatic and electronic controlled transaxle. Jan 26, 2015 aisin aw tr60sn vwaudi 09d solutions the tr60sn transmission is a rwd 6speed unit manufactured by aisin aw for use in luxury suvs. Transporter t5, beetle, eos, golf, gti, jetta, multivan, passat, polo, touran, tiguan audi. The fluid level is correct when it just runs out the stove pipe inside the pan. The k3 clutch pack was burned and it had gear ratio err. Tf606162sn vwaudi 09g, 09k, 09mseat, bmw, skoda 6 speed fwd electronic. You can do this from the top with a ratchet, or from the bottom with a impact and a swivel, after removing the belly pan, splash guard and wheel. Transmission prts istructios aw tf60sn, tf80sc, tf. The volkswagen audi 09g tf60sn, 09k, 09m 2004on b2 09g proprietary high energy ht rh572725 ht hybrid.

Vw09g transmission troubleshooting help, vw09g rebuilding. Fuchs purportedly is exactly equivalent and the castrol is recommended for audi part number g 055 025. Developed with help from volkswagen, this version received the 09d designation and is primarily seen in the volkswagen touareg, porsche cayenne and audi q7. The 09g09m 6speed automatic transmission is installed in the following.

Compatible with vw audi 6 speed 09g master transmission rebuild seal overhaul kit o9g tf60sn sins tf60sn09g transmission solenoid kit fit 09g325039 wflnhb 6speed trans solenoid set 8 pcs fit for vw audi mini 2003on 09g tf60sntf60sn. Volkswagen engineers developed the transmission in conjunction with aisin and adapted it to volkswagen vehicles. There are 4 styles of 09gk valve bodies that have large 1 diameter linear solenoid cans and 2 styles with small. Additional information can be found in the official factory repair. Vw audi 09g, 09k, 09m transmission tech resources view all transmissions. The japanese automatic transmission manufacturer aisin co. Blau vw passat automatic transmission fluid change kit includes. They were used together with engines with the capacity equal up to 3. The volkswagen audi 09g tf60sn, 09k, 09m 2004on k2 09g high energy r572735 high energy friction clutch plate is recommended for typical latemodel domestic and import passenger vehicles. Introduction audi, jetta, passat, 09g09m transaxle automatic transmission service group 18635 s.

According to the owner of the vehicle the transmission was only. This transmission is a black eye on vw as there best transmissions, as a whole, are zfmade units. Planetary gearshifting elements, torque converter, torque. General information about this transmission is not yet available in the wikipedia entry at this time. Aw tfsn, tfsn, tfsn mini ga6f21wa vag 09g, 09k, 09m 6speed fwd electronic control. Aisin aw tr60sn vwaudi 09d solutions the tr60sn transmission is a rwd 6speed unit manufactured by aisin aw for use in luxury suvs. This transmission is dependent on a wide range of things for proper shift overlap. I am a month away from fluid and filter change on my 6 speed auto 09g. Self study program 309 6speed automatic gearbox 09g09k 09m pdf free onlinethe 6speed automatic gearbox from the japanese manufacturer aisin is used in the following volkswagen vehicles. Place an ink mark across the aluminum casting at 9 and 3 oclock to identify the. Volkswagen 09g 09k tf60 aisin warner 6 speed valve body identification. The09g and 09m transmissions are built on the same version of the 6speed automatic transmission manufactured by japanese automatic transmission manufacturer aisin co. Rosstech, llc 881 sumneytown pike lansdale pa 19446, usa tel. The 09k and 09m submodifications were released after testing and upgrade of the 09g transmission.

We covered the theory and operation of the solenoids, the computer, and the clutches used to create six forward speeds and one reverse. The 6speed automatic gearbox from the japanese manufacturer aisin is used in the following volkswagen vehicles. Remove the nut off then remove the top starter bolt. Self study program 309 6speed automatic gearbox 09g09k. Particularly shifts that have engine revs inbetween shift transitions we call flared shifts. Browse all sonnax 09g, 09k, 09m transmission parts here, or use the filters below to find just what you are looking for. Atsg vw 09d tr60sn technical manual is necessary to diagnose, overhaul andor repair this transmissions. Check the transmission fluid and ensure that it is at the proper level. Fluid capacity and type, valve body and solenoids charts. The automatic transmission has harsh upshifts between 1 to 2 and 2 to 3 when warm. Volkswagen 65 554 231 232 181 064 886 977 967 338 339 456 drum k2 567 lowreverse piston k2 driven.

By changing the oil and filter, the life of your automatic transmission will be dramatically extended. Audi, jetta, passat, 09g09m atsg pdf online download. Blend of kevlar, ceramics, graphite, and carbon engineered to produce smooth engagements that can withstand higher frictiontosteel surface temperatures and meet oe performance and wear specifications. Aisin aw tf60sn, bmw 6f21wa, vw audi 09g, 09k, 09m vacuum test guide. Developed with help from volkswagen, this version received the 09d designation and is primarily seen in the. Vw passat atf transmission fluid change kit 200610 6. Self study program 309 6speed automatic gearbox 09g09k 09m pdf free online. Vwaudi 09g, 09k, 09m transmission tech resources view all transmissions. Get vw 09g transmission rebuilding tips, vw 09g troubleshooting help, vw 09g technical service bulletins, and vw 09g tecnical information. Fuchs purportedly is exactly equivalent and the castrol is recommended for audi part number g. Part 3 i n past issues we looked at the design and operation of the vw 6speed transmission. Index oe case, so the valve body location and the two ports to lube and k2 clutch will be at 6 oclock. I think many technical folks have been turned off from buying a beetle i know, nobody really likes these cars or jetta because of the 09g and the inability to buy hard parts internals for this unit. Ssp291 6speed automatic gearbox 09g seu portal volkswagen.

Volkswagen transmission repair, rebuild or replacement you have found the seattle areas best transmission engineering team. This instruction is for 6speed tiptronic automatic transmission 09k, 09g and 09m atf oil change. Browse all sonnax 09g, 09k, 09m transmission parts here, or use the filters below to. Introduction 1st printing audi, jetta, passat, march, 2010. Please always refer to the relevant service literature for uptodate inspection, adjustment and repair instructions. Volkswagen audi 09g tf60sn, 09k, 09m high energy friction. Introduction the 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. Compare prices for 09g transmission filter from various transmission part suppliers. Please find below the valve body identification information of 09g tf60 sn aisin warner 6 speed. Fun with transmissions new problems facing the 09g by bill brayton. The six forward gears and reverse gear are engaged by three multiplate clutches and two plate brakes. In addition to the shifting components, the valve body controls the torque converter lockup clutch and regulates the various pressures. Get vw09g transmission rebuilding tips, vw09g troubleshooting help, vw09g technical service bulletins, and vw09g tecnical information.

Vw atf g 055 025 a2 is 25 and change per quart, fuchs atf 4400 is 11. Introduction 1st printing audi, jetta, passat, march. This transmission had delayed engagements when hot. Blend of kevlar, ceramics, graphite, and carbon engineered to produce smooth engagements that can withstand higher frictiontosteel surface temperatures and meet oe performance and wear.

Volkswagen engineers were also involved, in conjunction with aisin, in the development process for their vehicles and they gave it the 09g09m designation. Volkswagen transmission repair, rebuild or replacement 09g. Connect a full function volkswagen compatible scan tool and check the transmission control unit for trouble codes. Volkswagen 09g transmission problems as their owners will be well aware, certain models of the volkswagen jetta 2.

The transmission elements consist of a planetary gear set, oneway roller clutch, 3 apply clutches, 2 brake clutches and a torque converter lockup clutch. Sonnax transmission parts for vwaudi 09g, 09k, 09m applications. Volkswagen 09g 09k tf60 aisin warner 6 speed valvebody. Jun 03, 2012 reassembly of a 2007 vw jetta 09g transmission. The front wheel drive six speed transmission called the 09g used in a variety of volkswagen vehicles is plagued with shift problems.

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